Herbert Miller
Air compressors are essential tools, as nailers, paint sprayers, grinder, blower, and several other devices depend on them. When you are looking for compact and portable models, you may buy pancake air compressors. As the tanks of these compressors have a pancake-like shape, we refer to them as pancake air compressors. Pancake air compressors are not the right choice for industrial applications. Thus, you can invest in these tools to deal with smaller tasks. We have chosen the best pancake air compressors with maintenance-free designs. You can read their reviews and buy the right one for your home use.
We know everyone has different needs and purposes for buying pancake air compressors. The best three models have become highly popular among users.
Disclaimer – This article may contain affiliate links, this means that at no cost to you, we may receive a small commission for qualifying purchases.
Best Overall
BOSTITCH BTFP02012 Pancake Air Compressor
- High-efficiency motor
- 6.0-gallon oil-free tank
- High flow regulator
- Highly portable
Premium choice
Metabo HPT KNT50AB Pancake Air Compressor
- Lightweight design
- Include pneumatic tool lubricant
- 6-Gallon tank
Best budget
Campbell Hausfeld DC010010E Portable Air Compressor
- Easy-to-read gauges
- Highly portable
- Oil-free pump
- User-friendly design
1. BOSTITCH BTFP02012 Pancake Air Compressor
We have chosen BOSTITCH BTFP02012 as the best-in-class pancake air compressor with a high-end motor. The system ensures an easy startup when it is the winter season. This 6-gallon lightweight model can hold much amount of air needed for accomplishing a range of jobs. It can operate most of the tools without stopping and sputtering frequently.
The compressed air pressure level delivered by the unit is up to 150 PSI. Besides, the airflow rate is 2.6 CFM at 90 PSI.
Moreover, we have found it to be quieter than other standard models available in the market. Manufacturers have claimed that the operational noise can be up to 78.5 dBA.
The presence of couplers and high flow regulators has taken the performance to a higher level. The air compressor is not highly reliant on oil, and thus, it does not need much maintenance.
Pros
- Optimal airflow
- High-efficiency motor
- Oil-free
Cons
- The regular must be of better quality.
2. Metabo HPT KNT50AB Pancake Air Compressor
Metabo HPT KNT50AB is slightly costlier than other pancake air compressors. Still, you will get the best value from this premium product. We have found it to be the professional-grade model with an industrial-standard hybrid hose. The spiral reinforced hose has high durability. Moreover, the exhaust port is highly adjustable, and it helps in preventing oil and debris.
This unique 6-gallon system is the most reliable model with a quality pump and motor. Moreover, manufacturers have added a sturdy metal roll cage to protect the motor and pump. You can comfortably grip the handle at the top.
The 1HP pump, integrated with the pancake air compressor, can deliver up to 2.8CFM at 90PSI. Besides, there are options for actuation- Contact fire and bump fire modes. By flipping a switch, you can choose the right mode.
You can use this pancake air compressor for different purposes. For instance, when there is a nail jam, nail extraction becomes easy with this tool.
Pros
- A rugged design
- Oil-free pump
- Pneumatic tool lubricant
Cons
- The pressure level can be higher.
3. Campbell Hausfeld DC010010E Portable Air Compressor
With minimal investment, you can avail of this versatile air compressor to inflate tires, balls, and air mattresses. Moreover, you can clean your lawn equipment and workbench area using this pancake air compressor. Other applications of this product are brad nailing, airbrushing, and stapling. Although the 1-gallon capacity is comparatively lower than that of other models, you will find no compromise over quality. The system may not fill the car tire in one tank, and thus, you have to refill it based on your needs.
Manufacturers have created a user-friendly design with an easily readable gauge. By reading the gauge, you can control pressure accurately.
Overall, Campbell has designed a portable model with several accessories. The kits included in the package are 25-feet recoil air hose, inflation needles, OSHA compliant blow gun tip, and an industrial coupler.
Pros
- Conveniently placed gauges
- Make your task faster and easier
- Best for car tire inflation
Cons
- Piping needs to be sturdier.
4. DEWALT DWFP55126 Pancake Air Compressor
DeWalt DWFP55126 has grabbed the attention of several users with a high-capacity tank and high-end capabilities. DeWalt is a leading manufacturer of different pneumatic hand tools, and thus, we have chosen this pancake air compressor to write the review.
With the potential of delivering 165PSI, DeWalt DWFP55126 helps you inflate car tires and other activities. However, you have to know the limit to the type of automotive tires filled with this air compressor. There are also 18-gauge and 23 gauge nailers and pinners helping you to make the optimal use of the tool.
While operating the system, DeWalt DWFP55126 can produce 75.5 dBA of the noise level. We have found this noise level to be similar to most other models.
Moreover, 10-amps universal motor. 50-feet cord and 6-gallon tank have added functionality to the overall package. The manufacturer has also included a high-flow regulator for better performance.
Pros
- A rerouted outlet tube
- A removable console cover
- Universal couplers
Cons
Potential Leaks
5. PORTER-CABLE C2002 Pancake Air Compressor
Porter-Cable C2002 is another quality air compressor with a high CFM value and a 6-gallon air tank. The SCFM value of this system is about 2.6. From firing nailers to filling tires, everything is manageable with this reliable air compressor.
The low amperage motor of 120 Volt is the best part of the air compressor. Moreover, the package includes two regulated air couplers that enable you to deal with two car tires at a time.
The 6-gallon tank ensures high stability due to its rubber feet. It also includes a water drain valve as one of the convenient features. The long-lasting pump is highly resilient and needs no regular maintenance.
Other essential components include the console cover, handle, and shroud. Thus, you can easily carry the system to a different place by gripping the handle.
Pros
- Include factory-installed couplers
- High portability
- Thermal overload protection
Cons
No additional kits
6. Numax S3GIUPCK Pancake air compressor
Numax S3GIUPCK is a durable and long-lasting portable air compressor with a medium-sized tank. The 3-gallon, steel tank with the adjacent parts is easy to move to your garage and any part of the house. You can use this product to inflate car tires and upholstery and add power to your pneumatic tools.
The most significant part of the air compressor is the oil-free electric motor of about 1/2 HP. With minimal maintenance, you can make this air compressor long-lasting. To measure the air pressure and tank pressure, you have to use two integrated gauges.
There will be no safety issue in using the air compressor. Thermal overload protection system ensures no overheating problems. Moreover, it can prolong the life of your compressor.
You can install the air compressor easily in any place in any rubberized feet. The use of rubber prevents vibration during its operation.
The upholstery stapler is another kit with an ergonomic design that works with 22 gauge 3/8″ crown staples. The stapler also provides you with a comfort grip for better control and accuracy.
Pros
- Compact steel tank
- Include several kits
- Easy to move
Cons
Tank size needs to be bigger.
7. Metabo HPT EC914S Pancake Air Compressor
Metabo HPT has designed this air compressor with 25% higher PSI. 200PSI delivered by this tool is best for different purposes. The airflow rate is 30% higher, as you can find 4CFM at 90PSI. Like other reliable air compressors, this product has an oil-free design.
You will not feel inconvenience in carrying the compressor from one place to another. Manufacturers have claimed that this model is 22% lighter than other similar products.
Moreover, we have found no performance issue with this pancake air compressor. By using this tool, you can deal with framing nailers, siding nailers, brad nailers, and roofing nailers.
You may use this air compressor in almost any job site. The system ensures a high level of power during its operation. What’s more, the metal handle is highly durable and lasts long despite your daily use.
Pros
- Low-maintenance design
- Higher rate of airflow
- Durable structure
Cons
Loud noise
8. AAVIX B08DBZ3TRZ Pancake Air Compressor
AAVIX has manufactured an electrically powered air compressor with a tank capacity of 6 gallons. You may install it in your workshop and other job sites. However, this device is not the right choice for professional use. As this air compressor has a portable design, you can move it to any place.
The 120V motor is another reliable part of the pancake air compressor. The strong, high-end motor helps in producing a pressure level of up to 150PSI. The 2HP motor is an oil-free model that needs no maintenance. Besides, the vertical pancake tank of this air compressor ensures a higher center of gravity.
The pressure gauge is easily readable, and thus, you will have better control of the pressure. Therefore, novices can invest in this pancake air compressor for their daily use.
Pros
- High-end motor
- An easy-to-read gauge
- Big tank size
Cons
Take much time to fill the tank
9. Campbell Hausfeld FP2028 Pancake Air Compressor
Campbell Hausfeld has designed air compressors with both small and big tank models. However, Campbell Hausfeld FP2028 is the smaller version with a 1-gallon tank. The lightweight model is less than 13 pounds, and it is integrated with an ergonomic handle for comfort and portability.
The manufacturer has inserted the gauge in the right place. You can check the air pressure quickly and control the system. The system is capable of delivering pressure to 110PSI. Moreover, the CFM value can be 0.36 at 90PSI. Thus, you can use the model for most of the DIY projects. The oil-free pump does not need much maintenance throughout the year.
Other accessories included in the package are two inflator nozzles, 25-feet recoil hose, needle adapter, air chuck, and on-board storage system. You can easily hold the sturdy handle and move the system to a different site.
Pros
- Best for inflation and other purposes
- Lightweight design
- Comfortable to hold
Cons
Loud noise
10. PowerMate Vx VNP0000101
PowerMate has designed a lightweight pancake air compressor that includes several accessories. This compact model consists of a one-gallon tank, and thus, you may use it for small tasks. For instance, you can choose this air compressor to inflate small car tires but not large ones.
The manufacturer has integrated a handle into the air compressor to help you move the unit to any place. Grip the handle without much fatigue. The compressor has rubber feet that remain stable during your use.
It has included some accessories. However, the package should include some more things for the convenience of users. For instance, there is no quick coupler in the kit. For these few demerits, we have placed it on the bottom of our list. Still, you can buy this model for its affordable price.
Pros
- Maintenance-free pump
- Include a UMC motor
- A stable base
Cons
Must have more kits
Buying Guide
Now, are you ready to purchase the best pancake air compressor for your DIY projects? Although we have chosen some high-quality air compressors, you can find slight differences in them. Thus, to identify the right compressor for your purpose, you can go through our buying guide.
The most important thing is that air compressors are available in two versions- Oil and oil-free.
Some older models use oil, and thus, you need to empty the oil occasionally and add a fresh one to maintain performance. Without proper lubrication, pumps will not work smoothly. Pumps that rely on oil need costly maintenance.
Another option available for you is the oil-free system with a sealed container. There is no need to add oil to this system. However, most of these oil-free designs use Teflon that minimizes friction between different parts. But, when Teflon gets damaged, you have to buy a new pancake air compressor.
Factors that you must not overlook to buy the pancake air compressor
Portability is one of the significant factors to invest in air compressors. Most of the air compressors have wheeled models. However, a standard pancake air compressor is easy to carry to any place. Still, you need to check portability while buying the pancake-style air compressor.
Applications – The use of tools
Some pancake-style air compressors are best for operating industrial-grade pneumatic tools. But they are mostly the bigger models. Smaller versions may not deal with several tools.
Tank size
How long can you power your tools without interruption? It is one of the factors related to the tank size. The larger tank can hold a high amount of compressed air at a time. Air compressors compress air while they have space in the tanks. Although the tank is small, some models can turn out more compressed air. It is better to buy air compressors with a large tank. You can continue working with them for long hours.
Surely, not everyone needs a big tank, which is heavier. That is why we have reviewed air compressors of different sizes. The tank size of pancake air compressors can range from 1 to 6 gallons.
Pressure level
You have to know the optimal amount of pressure provided by the air compressor. Manufacturers mention the pressure level in PSI. The pressure range of 6-gallon pancake compressors can vary between 150 and 185 PSI. The higher range results in a longer runtime. The low max pressure of some compressors can be around 100 to 125 PSI. These compressors are the right choice for small tasks. PSI requirements of pneumatic tools are different. Thus, you have to check out the PSI while purchasing your pancake air compressor.
Noise level
Find the decibel rating mentioned by the manufacturer. When the noise level is higher than 85dB, it is not safe for your ear. Thus, innovative pancake air compressors have unique designs to ensure a very low noise level during the operation. It is better to choose air compressors that produce minimal noise.
Air delivery
We measure it in CFM (cubic feet per meter). There is a need for minimum CFM for every tool. The air compressors with a higher CFM can work for a more extended period. You do not need to refill the tank several times.
You must also check out some other features of the product. For instance, the best pancake air compressors have rubber feet that remain stable during your use. Moreover, they must have a soft-grip handle that makes the compressor portable. The integrated should have protective covers. Make sure that the compressor enables you to adjust the output pressure.
Conclusion
Now, you can make your own choice by reading our reviews and buying guide. We have chosen products from the best available brands to help you in purchasing the right model. You have to identify your needs before you buy the pancake air compressor.
